China manufacturer FCL CHINAMFG Spider Ge HRC Flexible Star Type L110 Jaw Coupling hrc coupling

Product Description

FLEXIBLE COUPLING

Couplings are used for textile, agricultural machinery, lifting transporation, engineering, mining, light industry, chemical industry and other mechanical transmission shaft, suitable for high temperature, wet and dusty conditions, but not suitable for high-speed, sevious impact loading and axial force transmission occasions. 

. Production Description
 

CHAIN COUPLING
 

Other transmission products:

Roller Chain,  Sprocket,  V Pulley, Timing Pulley, Coupling,  Gear Rack, Ball Bearing, Pillow Block Bearing

 

 

Packing and Delivery 

FAQ

1. Can I get any sample ? 
Samples are free to be available, if there is any in stock. But you have to absorb the relative courier fee.

2. How long is the delivery time for the production?
Production lead time is 30-60 days for the production.

3. What’s your advantage?
Competitive price, good quality, high-experience engineers abailable
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Standard or Nonstandard: Standard
Feature: Corrosion-Resistant
Application: Textile Machinery, Conveyer Equipment, Mining Equipment, Agricultural Machinery, Power Transmission
Surface Treatment: Phosphating
Material: Cast Iron
Certificate: ISO9001:2008
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China manufacturer FCL CHINAMFG Spider Ge HRC Flexible Star Type L110 Jaw Coupling  hrc coupling

hrc coupling

How Does an HRC Coupling Protect Connected Equipment from Shock Loads and Vibrations?

HRC (Highly Resilient Coupling) couplings are designed to protect connected equipment from shock loads and vibrations through their unique construction and material properties:

  • Flexible Elastomeric Element: The key component of an HRC coupling is the flexible elastomeric element positioned between the two metal hubs. This elastomer acts as a mechanical buffer, capable of absorbing and dissipating shock loads and vibrations that may occur during operation.
  • Damping of Vibrations: The elastomeric element’s flexibility allows it to dampen torsional vibrations and dampen the impact of sudden shock loads. This helps in reducing resonance effects and minimizing the transmission of vibrations to the connected equipment.
  • High Resilience: HRC couplings are made from elastomers with high resilience, meaning they can deform under load and return to their original shape after the load is removed. This property enables them to absorb and dissipate energy, protecting the system from sudden shocks.
  • Misalignment Compensation: In addition to shock and vibration absorption, HRC couplings can also compensate for small amounts of misalignment between shafts. This capability further enhances the protection of connected equipment by reducing the stress caused by misalignment.

When equipment experiences shock loads or vibrations, the elastomeric element flexes and compresses, acting as a shock absorber. This prevents the sudden transmission of high impact forces to the connected machinery, reducing the risk of damage and premature wear.

Moreover, by damping vibrations, HRC couplings improve the overall stability and smoothness of the power transmission system. This contributes to the longevity of connected equipment and reduces the likelihood of mechanical failures or downtime.

Overall, HRC couplings play a vital role in safeguarding connected equipment from shock loads and vibrations, promoting the reliability and performance of mechanical systems in various industrial applications.

hrc coupling

How Does an HRC Coupling Handle Angular, Parallel, and Axial Misalignment?

An HRC (Highly Resilient Coupling) is designed to handle various types of misalignment, including angular, parallel, and axial misalignment. The coupling’s unique construction allows it to provide flexibility while transmitting torque between two shafts. Here’s how it handles each type of misalignment:

1. Angular Misalignment: Angular misalignment occurs when the axes of the connected shafts are not perfectly aligned. The HRC coupling can accommodate this misalignment due to its flexible element, typically made of synthetic rubber or polyurethane. The rubber element can bend and flex, allowing the coupling to compensate for slight angular deviations between the shafts. This helps to reduce stress on the connected equipment and the coupling itself.

2. Parallel Misalignment: Parallel misalignment happens when the shafts are not perfectly aligned side by side. The HRC coupling’s rubber element can also tolerate small amounts of parallel misalignment. As the shafts move slightly in parallel, the rubber element flexes to maintain the torque transmission between the shafts. However, excessive parallel misalignment should be avoided to prevent premature wear on the coupling.

3. Axial Misalignment: Axial misalignment occurs when the ends of the shafts move closer together or farther apart. The HRC coupling can accommodate limited axial misalignment, thanks to the elasticity of the rubber element. As the shafts move in the axial direction, the rubber element compresses or expands accordingly, ensuring continuous torque transmission.

It’s essential to note that while HRC couplings are designed to handle misalignment, they have limits. Excessive misalignment can cause premature wear and failure of the coupling. Therefore, it’s crucial to install and align the HRC coupling properly within the recommended tolerances to ensure optimal performance and longevity of the coupling and connected equipment.

hrc coupling

Advantages of Using HRC Couplings in Mechanical Systems

1. Flexibility: HRC couplings offer flexibility in accommodating misalignment between shafts, both angular and parallel. This flexibility helps to reduce stress on the connected equipment and increases the overall reliability of the system.

2. Vibration Damping: The elastomeric spider in HRC couplings acts as a cushion, absorbing vibrations and shock loads, which results in smoother and quieter operation of the machinery.

3. Simple Design: HRC couplings have a straightforward design, consisting of just two hubs and an elastomeric spider. This simplicity makes them easy to install, assemble, and maintain.

4. Cost-Effective: Compared to some other types of couplings, HRC couplings are cost-effective, providing reliable performance at a relatively lower cost.

5. High Torque Transmission: HRC couplings can handle high torque transmission, making them suitable for various heavy-duty applications.

6. Misalignment Compensation: They can compensate for small amounts of misalignment between shafts, which can occur due to factors like thermal expansion or shaft deflection.

7. Corrosion Resistance: The elastomeric spider in HRC couplings provides some level of corrosion resistance, making them suitable for applications in harsh environments.

8. Wide Range of Sizes and Torque Ratings: HRC couplings are available in various sizes and torque ratings, making it easy to find a suitable coupling for different power transmission requirements.

9. Electrically Insulating: Some HRC couplings are electrically insulating, which can be advantageous in certain applications to prevent electrical currents from passing between connected shafts.

10. Reduced Downtime: Due to their ability to absorb shock loads and vibrations, HRC couplings can help reduce wear and tear on machinery, leading to less downtime and lower maintenance costs.

Overall, HRC couplings are a reliable and widely used choice for connecting shafts in mechanical systems, providing flexibility, vibration dampening, and cost-effectiveness in a wide range of applications.

China manufacturer FCL CHINAMFG Spider Ge HRC Flexible Star Type L110 Jaw Coupling  hrc couplingChina manufacturer FCL CHINAMFG Spider Ge HRC Flexible Star Type L110 Jaw Coupling  hrc coupling
editor by CX 2024-04-22

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