Product Description
Flexible Cast Iron HRC coupling with rubber element HRC110 HRC130 HRC150 HRC180 HRC230 HRC280
Product Description
Datasheet for HRC Couplings
| Size | Max bore | Dimensions | Mass | ||||||||
| MM | INS | A | B | E | F | G | C | D | L | KG | |
| HRC 70F-1008 | 25 | 1 | 69 | 60 | 31 | 25 | 25 | 20 | 23.5 | 65 | 1 |
| HRC 90F-1108 | 28 | 1.18 | 85 | 70 | 32 | 30.5 | 30.5 | 19.5 | 23.5 | 69.5 | 1.78 |
| HRC 110F-1610 | 42 | 1.58 | 112 | 100 | 45 | 45 | 45 | 18.5 | 26.5 | 82 | 5 |
| HRC 130F-1610 | 42 | 2 | 130 | 105 | 50 | 50 | 53 | 18 | 26.5 | 89 | 5.46 |
| HRC 150F-2012 | 50 | 2.12 | 150 | 115 | 62 | 62 | 60 | 23.5 | 33.5 | 107 | 7.11 |
| HRC 180F-17BSW | 60 | 3 | 180 | 125 | 77 | 77 | 73 | 34.5 | 46.5 | 142 | 16.6 |
| HRC 230F-3571 | 75 | 4 | 225 | 155 | 99 | 99 | 85.5 | 39.5 | 52.5 | 164.5 | 26 |
| HRC F-3625BSW | 100 | 1 | 275 | 206 | 119 | 119 | 105.5 | 51 | 66.5 | 207.5 | 50 |
The HRC couplings is widely used. Its characteristic is simple construction, safe and reliable in use and easy to install. Maintenance is virtually elimated and no lubricant is required in the running term. These couplings are made of GG25 high grade cast iron and phosphate for the surface to ensure strength for safe running under rated conditions.
1. Maintenance,acturally HRC coupling doesn’t need maintenance.
2. Ecvironmental, elastic components make HRC coupling applies to a variety of working conditions.
3. Reliable transmission, in case of elastic component is damaged, the dog segment wichcasted siamesedly still keep the transmission processing reliably.
4. Economic, HRC couplings have already been made of optimization design,which make transmission power match the transmission shaft diameter.
5. Good recovery capacity, elastic components can reduce the load at the CHINAMFG moments, and the deviation is a major consideration when designing.
6. Adaptability of misalignment, HRC can coupling contains parallel shift, angle shift and axis shift which happen some times.
Detailed Photos
Product Parameters
MIGHTY can produce full series of HRC couplings: HRC 70, HRC 90, HRC 110, HRC 130, HRC 150, HRC 180, HRC 230, HRC 280.
Material: cast iron GG25; Bore type: pilot or taper bore for set screw/bearing/keyway/taper bush; Surface finish: phosphate coated.
Packaging & Shipping
Package: Standard suitable package / Pallet or container
Polybag inside export carton outside, blister and Tape and reel package available.
If customers have specific requirements for the packaging, we will gladly accommodate
Shipping: 10-20working days ofter payment receipt comfirmed (based on actual quantity) Packing standard export packing or according to customers demand
Professional goods shipping forwarde
Company Profile
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory, also do trading company business. Because our company do export 36years, having our own factories, also cooperated with other many factories.
Q:What’s the MOQ?
A:We have not a clear limit,1 or 2pcs is available.
Q: How long is your delivery time?
A: 3-5 days via DHL, TNT, UPS, FEDEX.
Diffirent based on the diffirent countries of customers via CHINAMFG shipping.
Q: Do you provide samples ? is it free or extra ?
A:yes,we provide free samples for checking the build quality and real performance of our products,the freight need to be covered by customer.
Q: What is your terms of payment ?
A: T/T, Paypal, L/C, D/P, D/A, Western Union, etc., all decided by customer’s requirements.
| Standard Or Nonstandard: | Standard |
|---|---|
| Structure: | Flexible |
| Material: | Cast Iron |
| Type: | Flexible Coupling |
| Quality Control: | 100% Inspection |
| Certification: | ISO9001:2008 |
| Samples: |
US$ 17.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can HRC Couplings Accommodate High Torque and High-Speed Applications?
HRC (Highly Resilient Coupling) couplings are designed to handle a wide range of torque and speed requirements, making them suitable for various industrial applications, including those involving high torque and high-speed conditions. Their ability to accommodate high torque and high-speed applications depends on several factors:
- Coupling Size and Type: HRC couplings come in various sizes and types, each with its torque and speed ratings. Larger couplings with robust designs can handle higher torque and speed than smaller ones.
- Material Composition: HRC couplings consist of a metal hub and a flexible elastomeric element. The material composition of the elastomer plays a significant role in determining the coupling’s torque and speed capabilities.
- Elastomer Properties: The elastomeric element in HRC couplings provides flexibility and damping. It should be selected based on its resilience, durability, and ability to withstand the intended torque and speed requirements.
- Application Requirements: The coupling’s torque and speed ratings must match or exceed the demands of the application. Factors such as the driven and driving equipment’s power, load characteristics, and operational conditions should be considered.
- Proper Installation: Correct installation, including accurate alignment and proper torqueing of the coupling, ensures optimal performance and minimizes the risk of premature failure in high torque and speed applications.
It’s important to consult the manufacturer’s specifications and guidelines to select the appropriate HRC coupling for a specific high torque and high-speed application. Using an undersized or unsuitable coupling can lead to premature wear, reduced efficiency, and potential safety hazards.
In summary, HRC couplings are well-suited for high torque and high-speed applications when properly selected, installed, and maintained. They offer the benefits of damping vibrations, shock absorption, and misalignment compensation while reliably transmitting power in demanding industrial settings.
What Industries Commonly Use HRC Couplings for Power Transmission?
HRC (Highly Resilient Coupling) couplings are widely used in various industries for power transmission applications. Some of the common industries where HRC couplings are utilized include:
1. Manufacturing Industry: HRC couplings are extensively used in manufacturing plants for powering various machinery such as conveyor systems, pumps, compressors, fans, and machine tools. Their ability to dampen vibrations and accommodate misalignment makes them suitable for a range of manufacturing processes.
2. Petrochemical Industry: The petrochemical industry often employs HRC couplings in pumps, blowers, and agitators used for processing and transporting various chemicals and petrochemical products. These couplings help ensure smooth power transmission and protect equipment from shocks and vibrations.
3. Mining Industry: In the mining sector, HRC couplings are used in crushers, mills, conveyor belts, and other heavy-duty equipment. They are chosen for their durability and ability to handle high torque loads, which are common in mining operations.
4. Water and Wastewater Treatment: Water treatment plants and wastewater facilities utilize HRC couplings in pumps, mixers, and aerators to efficiently move and treat water and sewage. The couplings’ shock absorption capability helps reduce wear and tear on the equipment.
5. Power Generation: Power plants, both conventional and renewable, often use HRC couplings in generators, turbines, cooling tower fans, and other critical equipment. The couplings’ ability to handle high torque and dampen vibrations is beneficial in power generation applications.
6. Paper and Pulp Industry: In paper mills and pulp processing facilities, HRC couplings are employed in various stages of the manufacturing process, including pumps, agitators, and roll drives. They contribute to efficient power transmission and minimize downtime.
7. Steel and Metal Industry: The steel and metal processing industry relies on HRC couplings in rolling mills, furnaces, and other heavy machinery. These couplings assist in transmitting power effectively while absorbing shock loads and accommodating misalignment.
These are just a few examples, and HRC couplings find applications in numerous other industries, such as food and beverage, automotive, chemical, and construction, where reliable power transmission and protection of connected equipment are essential.
Explanation of Different Types of HRC Coupling Designs
1. HRC Standard Design: The standard or classic HRC coupling design consists of two cast iron hubs with a spider made of an elastomeric material, usually rubber. The hubs have teeth on the inner surface that mesh with the spider, providing torque transmission and flexibility. This design is commonly used in various industrial applications due to its simplicity and cost-effectiveness.
2. HRC Spacer Design: The HRC spacer coupling design is similar to the standard HRC design, but it includes a spacer between the two hubs. The spacer allows for more axial misalignment compensation and can accommodate longer distances between shafts. This design is suitable for applications where additional spacing between the shafts is necessary.
3. HRC Flywheel Design: The HRC flywheel coupling design is specifically used in applications where the coupling is mounted on a flywheel. The design incorporates a flywheel mounting hub on one side and a standard HRC hub on the other side. This allows the coupling to be easily connected to a flywheel for various engine-driven machinery.
4. HRC Taper Lock Design: The HRC taper lock coupling design includes taper lock bushings that enable easy installation and removal of the coupling from the shaft. The hubs have a tapered bore, and the taper lock bushings are inserted into the bore, providing a secure and precise connection to the shaft. This design is commonly used in applications that require frequent coupling removal and reassembly.
5. HRC Brake Drum Design: The HRC brake drum coupling design is used in applications where a brake is required. The design incorporates a brake drum on one of the hubs, allowing the coupling to serve both as a torque transmitting coupling and a brake drum for braking purposes. This design is commonly used in industrial machinery where controlled braking is necessary.
6. HRC Non-Spacer Design: The HRC non-spacer coupling design is similar to the standard HRC design but does not include a spacer. This design is suitable for applications where the shafts are relatively close together, and a spacer is not required for additional misalignment compensation.
7. HRC Stainless Steel Design: The HRC stainless steel coupling design is used in applications where corrosion resistance is essential. The hubs and spider are made of stainless steel, providing better resistance to rust and corrosion. This design is commonly used in industries such as food processing, marine, and pharmaceuticals.
8. HRC Pilot Bore Design: The HRC pilot bore coupling design is supplied with plain bore hubs, allowing the end-users to machine the bore to the required size. This design is beneficial when the shaft sizes are not standard or need to be customized for a specific application.
Overall, these different HRC coupling designs offer flexibility and versatility to suit various power transmission requirements across different industries.
editor by CX 2023-09-18
China OEM CZPT Cast Iron HRC Coupling (B/F/H) with Rubber for Oil Pump and Transmission Parts hrc coupling
Product Description
Product Description
We are the leading top Chinese coupling manufacturer, and are specializing in various high quality HRC coupling.
KASIN HRC Shaft Couplings
1. Material:the hub of the Couplings is Cast Iron,the Elastomer is Rubbe
2. OEM and ODM are available
3. High efficient in transmission
4. Finishing:The surface treatment is normally Phosphated and painting
5. High quality with competitive price
6. Different models suitable for your different demands
7. Stock for different bore size on both sides available.
8. Application in wide range of environment.
9. Quick and easy mounting and disassembly.
10. Resistant to oil and electrical insulation.
11. Identical clockwise and anticlockwise rotational characteristics.
12. Small dimension, low weight, high transmitted torque.
13. It has good performance on compensating the misalignment.
14.Feature of couplings:free of maintenance,simple structure and easy to install.
15.Application:Mainly used in the mining, metallurgical, cement, chemicals, construction, building materials, electric power, telecommunications, textiles, and transportation departments.
Techncial Date
Related Products
Roller Chain Coupling FCL Coupling Curved Jaw Coupling
Manufacturing
Applications:
NM couplings are offered in the industry’s largest variety of stock bore/keyway combinations. These couplings require no lubrication and provide highly reliable service for light, medium, and heavy duty electrical motor and internal combustion power transmission applications. Applications include power transmission to industrial equipment such as pumps, gear boxes, compressors, blowers, mixers, and conveyors.
About Us
Kasin group was established in 1989, and its first product is casting carrier trolley for power & free conveyor system. In 1995, CZPT purchased HangZhou Guoping Forging Factory (LYGP), a marketer of forging bolts & nuts to power & free line market in china. With this acquisition, CZPT positioned itself as 1 of major parts suppliers of monorail and power & free conveyor system in china.
In 2/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Http://kasinchain
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 9-25 |
| Torque: | 70-80N.M |
| Bore Diameter: | as Your Require |
| Speed: | 3500 |
| Structure: | Flexible |
| Samples: |
US$ 10/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How Does an HRC Coupling Protect Connected Equipment from Shock Loads and Vibrations?
HRC (Highly Resilient Coupling) couplings are designed to protect connected equipment from shock loads and vibrations through their unique construction and material properties:
- Flexible Elastomeric Element: The key component of an HRC coupling is the flexible elastomeric element positioned between the two metal hubs. This elastomer acts as a mechanical buffer, capable of absorbing and dissipating shock loads and vibrations that may occur during operation.
- Damping of Vibrations: The elastomeric element’s flexibility allows it to dampen torsional vibrations and dampen the impact of sudden shock loads. This helps in reducing resonance effects and minimizing the transmission of vibrations to the connected equipment.
- High Resilience: HRC couplings are made from elastomers with high resilience, meaning they can deform under load and return to their original shape after the load is removed. This property enables them to absorb and dissipate energy, protecting the system from sudden shocks.
- Misalignment Compensation: In addition to shock and vibration absorption, HRC couplings can also compensate for small amounts of misalignment between shafts. This capability further enhances the protection of connected equipment by reducing the stress caused by misalignment.
When equipment experiences shock loads or vibrations, the elastomeric element flexes and compresses, acting as a shock absorber. This prevents the sudden transmission of high impact forces to the connected machinery, reducing the risk of damage and premature wear.
Moreover, by damping vibrations, HRC couplings improve the overall stability and smoothness of the power transmission system. This contributes to the longevity of connected equipment and reduces the likelihood of mechanical failures or downtime.
Overall, HRC couplings play a vital role in safeguarding connected equipment from shock loads and vibrations, promoting the reliability and performance of mechanical systems in various industrial applications.
Can HRC Couplings Be Used in Applications with Varying Operating Temperatures?
Yes, HRC couplings can be used in applications with varying operating temperatures. The choice of materials used in the manufacturing of HRC couplings allows them to withstand a wide range of temperatures, making them suitable for diverse industrial environments. Here’s how HRC couplings handle varying operating temperatures:
1. Material Selection: HRC couplings are typically constructed using high-quality materials such as cast iron, steel, and a flexible rubber element. These materials are selected for their excellent thermal properties and ability to maintain their structural integrity across a broad temperature range.
2. Temperature Resistance: The rubber element in the HRC coupling is designed to resist temperature extremes. It remains flexible and resilient even in high or low-temperature conditions. This flexibility is essential for the coupling’s ability to accommodate misalignment and dampen vibrations effectively.
3. Thermal Expansion: When machinery operates at higher temperatures, components can undergo thermal expansion. HRC couplings can handle the slight misalignment caused by thermal expansion, thanks to their flexible rubber element. This feature prevents additional stress on the connected shafts and bearings, reducing the risk of premature failures.
4. Lubrication-Free: Unlike some other types of couplings that require lubrication for smooth operation, HRC couplings are designed to be lubrication-free. This is advantageous in applications with varying temperatures because lubricants may experience changes in viscosity and performance at extreme temperatures. The absence of lubrication simplifies maintenance and ensures consistent coupling performance regardless of temperature fluctuations.
5. Application Versatility: Due to their temperature resistance and ability to handle misalignment, HRC couplings find applications in a wide range of industries and equipment, including pumps, compressors, conveyors, and various types of machinery that operate in environments with varying temperatures.
In summary, HRC couplings are well-suited for applications with varying operating temperatures. Their robust construction, temperature-resistant materials, and ability to handle misalignment make them a reliable and versatile choice for power transmission in different industrial settings, regardless of temperature fluctuations.
Explanation of Different Types of HRC Coupling Designs
1. HRC Standard Design: The standard or classic HRC coupling design consists of two cast iron hubs with a spider made of an elastomeric material, usually rubber. The hubs have teeth on the inner surface that mesh with the spider, providing torque transmission and flexibility. This design is commonly used in various industrial applications due to its simplicity and cost-effectiveness.
2. HRC Spacer Design: The HRC spacer coupling design is similar to the standard HRC design, but it includes a spacer between the two hubs. The spacer allows for more axial misalignment compensation and can accommodate longer distances between shafts. This design is suitable for applications where additional spacing between the shafts is necessary.
3. HRC Flywheel Design: The HRC flywheel coupling design is specifically used in applications where the coupling is mounted on a flywheel. The design incorporates a flywheel mounting hub on one side and a standard HRC hub on the other side. This allows the coupling to be easily connected to a flywheel for various engine-driven machinery.
4. HRC Taper Lock Design: The HRC taper lock coupling design includes taper lock bushings that enable easy installation and removal of the coupling from the shaft. The hubs have a tapered bore, and the taper lock bushings are inserted into the bore, providing a secure and precise connection to the shaft. This design is commonly used in applications that require frequent coupling removal and reassembly.
5. HRC Brake Drum Design: The HRC brake drum coupling design is used in applications where a brake is required. The design incorporates a brake drum on one of the hubs, allowing the coupling to serve both as a torque transmitting coupling and a brake drum for braking purposes. This design is commonly used in industrial machinery where controlled braking is necessary.
6. HRC Non-Spacer Design: The HRC non-spacer coupling design is similar to the standard HRC design but does not include a spacer. This design is suitable for applications where the shafts are relatively close together, and a spacer is not required for additional misalignment compensation.
7. HRC Stainless Steel Design: The HRC stainless steel coupling design is used in applications where corrosion resistance is essential. The hubs and spider are made of stainless steel, providing better resistance to rust and corrosion. This design is commonly used in industries such as food processing, marine, and pharmaceuticals.
8. HRC Pilot Bore Design: The HRC pilot bore coupling design is supplied with plain bore hubs, allowing the end-users to machine the bore to the required size. This design is beneficial when the shaft sizes are not standard or need to be customized for a specific application.
Overall, these different HRC coupling designs offer flexibility and versatility to suit various power transmission requirements across different industries.
editor by CX 2023-09-14
China Hot selling HRC Flexible Rubber Camlock Shaft Coupling hrc coupling
Product Description
Product Description
HRC Flexible rubber camlock shaft coupling
· Installation is quick and easy without special tools required, only a hexagonal wrench is needed
· Maintenance is virtually eliminated without lubrication required
· The electro metric element allows HRC to be suitable for use in most conditions
· In the unlikely event of the flexible element being destroyed, drive will be maintained by inner action of the integrally cast driving dogs
Useful
Mainly used in the mining, metallurgical, cement, chemicals, construction, building materials, electric power, telecommunications, textiles, and transportation departments.
Such as:
Conveyor: Belt conveyor.AFC conveyor.Chain conveyor.Screw conveyor.
Pump: Water pump, oil pump, slush pump,etc
Fan: Draft fan,,fanner, boiler fan,etc
Excavator: Bucket excavator. Bucket wheel excavators.Bucket wheel stacker reclaimer.
Crane: Tower crane.Gantry crane.Bridge crane.
Others: Various elevators.Coal plough.Ball mill.Crusher.Recreation machine.Blender
equipment.Centrifuger.Washer.Leather-making machine.machine for recreation park
mixer wire drawing machine.Extruder,dregs crusher of boiler. Plastic feeder.Rubber
smelling machine.etc.
Product Parameters
Packaging & Shipping
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company Profile
About Mighty Machinery
ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories.
MIGHTY advantage
1, Abundant experience in the mechanical processing industries.
2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and double shift eveyday.
4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
FAQ
Q1: Who are we?
A: We manufacture power transmission parts,Gear and Machined components since 1984.Our factory is located in ZheJiang , China.
Q2: What is your advantage?
A: 1) 30 years Producing Experiences,Transmission Part Professinal
2) Strong production capacity
3) Inspect every goods rigidly to make sure stable quality
Q3: Could I have a sample Order?
A: Yes, we welcome sample order to test and check quality.
Q4: Could you accept customized order?
A: Yes, We supply both of standard and customized products.
Q5: How to custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.
We will also provide professional advices of the products to make the design to be maximize the performance.
| Standard Or Nonstandard: | Standard |
|---|---|
| Torque: | 160-360nm |
| Bore Diameter: | Pilot Bore or Taper Bore |
| Structure: | Flexible |
| Material: | Cast Iron |
| Type: | Flexible Coupling |
| Samples: |
US$ 16.9/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are There Any Safety Considerations When Using HRC Couplings in Rotating Machinery?
When using HRC (Highly Resilient Coupling) couplings in rotating machinery, several safety considerations should be taken into account to ensure the proper and safe functioning of the coupling and the connected equipment:
- Proper Installation: It is crucial to follow the manufacturer’s guidelines and recommendations for the correct installation of the HRC coupling. Ensure that the coupling is mounted securely on the shafts and that all fasteners are tightened to the specified torque values.
- Alignment: Adequate shaft alignment is essential for the smooth operation of the HRC coupling. Misalignment can lead to increased stress on the coupling and its elastomeric element, reducing its service life and possibly causing premature failure.
- Torque Capacity: Before selecting an HRC coupling, verify that it has the appropriate torque capacity for the specific application. Using an undersized coupling can result in overloading, leading to coupling failure and potential damage to connected machinery.
- Operating Conditions: Consider the environmental conditions and operating parameters of the machinery when choosing an HRC coupling. Factors such as temperature, humidity, and exposure to chemicals can affect the coupling’s performance and longevity.
- Regular Inspection: Implement a regular inspection and maintenance schedule for the HRC coupling and the entire power transmission system. Check for signs of wear, corrosion, or any other issues that may require attention. Replace worn or damaged components promptly.
- Emergency Stop: Ensure that the rotating machinery is equipped with a proper emergency stop mechanism to quickly shut down operations in case of unexpected events or coupling failure.
- Overload Protection: Consider adding overload protection devices to the system to prevent excessive torque or shock loads from reaching the coupling and the connected equipment.
By adhering to these safety considerations and best practices, the risk of accidents, equipment damage, and downtime can be minimized, ensuring a safe and reliable operation of rotating machinery with HRC couplings.
What Role Does an HRC Coupling Play in Reducing Downtime and Maintenance Costs?
An HRC (Highly Resilient Coupling) plays a significant role in reducing downtime and maintenance costs in mechanical systems. Here’s how:
1. Vibration Damping: HRC couplings are designed with a flexible rubber element that acts as a vibration damper. The rubber element absorbs and dampens vibrations generated during the operation of rotating machinery. By reducing vibrations, the coupling helps prevent excessive wear and fatigue on connected equipment, such as motors, pumps, and gearboxes. This leads to less frequent breakdowns and extends the lifespan of components, ultimately reducing downtime for repairs and replacements.
2. Misalignment Compensation: As mentioned earlier, HRC couplings can handle various types of misalignment, including angular, parallel, and axial misalignment. By accommodating these misalignments, the coupling helps prevent additional stress on the connected shafts and bearings. The ability to handle misalignment reduces the likelihood of premature failures and breakdowns caused by misalignment-related issues.
3. Shock Load Absorption: In many industrial applications, rotating machinery may experience sudden shock loads due to various factors like sudden starts, stops, or changes in load. The flexible rubber element in the HRC coupling acts as a shock absorber, cushioning the impact of these sudden loads. By absorbing shock loads, the coupling protects the connected equipment from damage and minimizes the risk of unexpected downtime due to shock-related failures.
4. Easy Installation and Maintenance: HRC couplings are relatively easy to install and maintain. They do not require complex alignment procedures, and the flexible element eliminates the need for lubrication. The simple design and ease of maintenance contribute to reducing the time required for installation and upkeep, thus lowering overall maintenance costs.
5. Cost-Effective Design: HRC couplings are cost-effective compared to some other types of couplings. They provide reliable performance and durability at a reasonable price point. The cost-effectiveness of HRC couplings makes them a popular choice in various industrial applications where reducing operational costs is a priority.
Overall, the HRC coupling’s ability to dampen vibrations, compensate for misalignment, absorb shock loads, and offer easy installation and maintenance translates into improved reliability and efficiency of mechanical systems. This, in turn, leads to reduced downtime and maintenance costs, making HRC couplings a valuable component in power transmission applications across industries.
Advantages of Using HRC Couplings in Mechanical Systems
1. Flexibility: HRC couplings offer flexibility in accommodating misalignment between shafts, both angular and parallel. This flexibility helps to reduce stress on the connected equipment and increases the overall reliability of the system.
2. Vibration Damping: The elastomeric spider in HRC couplings acts as a cushion, absorbing vibrations and shock loads, which results in smoother and quieter operation of the machinery.
3. Simple Design: HRC couplings have a straightforward design, consisting of just two hubs and an elastomeric spider. This simplicity makes them easy to install, assemble, and maintain.
4. Cost-Effective: Compared to some other types of couplings, HRC couplings are cost-effective, providing reliable performance at a relatively lower cost.
5. High Torque Transmission: HRC couplings can handle high torque transmission, making them suitable for various heavy-duty applications.
6. Misalignment Compensation: They can compensate for small amounts of misalignment between shafts, which can occur due to factors like thermal expansion or shaft deflection.
7. Corrosion Resistance: The elastomeric spider in HRC couplings provides some level of corrosion resistance, making them suitable for applications in harsh environments.
8. Wide Range of Sizes and Torque Ratings: HRC couplings are available in various sizes and torque ratings, making it easy to find a suitable coupling for different power transmission requirements.
9. Electrically Insulating: Some HRC couplings are electrically insulating, which can be advantageous in certain applications to prevent electrical currents from passing between connected shafts.
10. Reduced Downtime: Due to their ability to absorb shock loads and vibrations, HRC couplings can help reduce wear and tear on machinery, leading to less downtime and lower maintenance costs.
Overall, HRC couplings are a reliable and widely used choice for connecting shafts in mechanical systems, providing flexibility, vibration dampening, and cost-effectiveness in a wide range of applications.
editor by CX 2023-09-07
China Good quality Mighty Gr/Ge/HRC/L/PU/ Spider Rubber Coupling and Nm Shaft Coupling hrc coupling
Product Description
| Product Name | Coupling | Place of origin | China |
| Brand | Mighty | Material | Steel /Cast Iron |
1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.
2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.
3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.
4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.
5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.
6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.
7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.
8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.
9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.
10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 14mm |
| Speed: | 6000r/M |
| Structure: | Flexible |
| Samples: |
US$ 0.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can HRC Couplings Handle Misalignment Between Shafts?
HRC (Highly Resilient Coupling) couplings are designed to handle a certain degree of misalignment between shafts, making them suitable for applications where alignment issues may arise. These couplings can accommodate both angular and parallel misalignment to some extent, providing flexibility and resilience in mechanical systems.
The flexibility of HRC couplings is primarily due to their construction, which typically includes a flexible element made of rubber or other elastomeric materials. This flexible element sits between two metal hubs and absorbs misalignment by allowing a certain degree of movement.
There are generally two types of HRC couplings based on their ability to handle misalignment:
- Single Flex HRC Couplings: These couplings can accommodate angular misalignment but have limited capability to handle parallel misalignment. They are suitable for applications where angular misalignment is more prevalent.
- Double Flex HRC Couplings: These couplings are designed to handle both angular and parallel misalignment to a greater degree than single flex couplings. They offer increased flexibility and can handle more demanding misalignment conditions.
It is important to note that while HRC couplings can handle misalignment, they do have limits. Excessive misalignment beyond their specified range can lead to premature wear and failure. It is essential to follow the manufacturer’s guidelines and ensure that the coupling is properly installed and aligned to prevent unnecessary stress on the flexible element.
For applications with significant misalignment or where precise alignment is critical, other types of couplings like flexible couplings with elastomeric elements, gear couplings, or disc couplings may be more suitable. Engineers and designers should carefully assess the misalignment requirements of their specific application and choose the appropriate coupling type accordingly.
Factors to Consider When Choosing an HRC Coupling for a Specific System
When selecting an HRC coupling for a specific system, several crucial factors should be taken into consideration to ensure optimal performance and reliability:
1. Torque and Power Requirements: Determine the torque and power requirements of the application. This will help in selecting an HRC coupling with the appropriate torque rating and power capacity to handle the load.
2. Shaft Sizes: Check the shaft sizes of the connected equipment. The HRC coupling’s bore size should match the shaft sizes to ensure a proper fit and secure connection.
3. Misalignment Tolerance: Evaluate the expected misalignment in the system. HRC couplings are known for their ability to handle angular, parallel, and axial misalignment to a certain degree. Choose a coupling with the appropriate misalignment tolerance for your application.
4. Operating Speed: Consider the operating speed of the machinery. High-speed applications may require specially designed HRC couplings with balanced construction to prevent vibrations and maintain smooth operation.
5. Operating Temperature: Determine the range of operating temperatures in the system. Ensure that the selected HRC coupling can withstand the temperature extremes of the application without compromising its performance.
6. Environmental Conditions: Consider the environmental conditions in which the HRC coupling will operate. Factors such as moisture, dust, and corrosive elements should be taken into account when choosing the appropriate material and coating for the coupling.
7. Space Limitations: Evaluate the available space for the coupling installation. HRC couplings come in various sizes and designs, so choose one that fits within the spatial constraints of the system.
8. Maintenance Requirements: Determine the desired level of maintenance for the coupling. Some HRC couplings are maintenance-free, while others may require periodic inspection and lubrication.
9. Coupling Type: Consider the specific type of HRC coupling that best suits the application. HRC couplings are available in different designs, such as flange, taper bush, and pilot bore, each with its advantages for specific applications.
10. Budgetary Constraints: Finally, consider the budget for the coupling. While cost is an important factor, it should be balanced with the coupling’s performance, durability, and suitability for the application.
By carefully evaluating these factors, you can choose the most appropriate HRC coupling for your specific system, ensuring smooth power transmission, longevity, and reliability of your equipment.
Advantages of Using HRC Couplings in Mechanical Systems
1. Flexibility: HRC couplings offer flexibility in accommodating misalignment between shafts, both angular and parallel. This flexibility helps to reduce stress on the connected equipment and increases the overall reliability of the system.
2. Vibration Damping: The elastomeric spider in HRC couplings acts as a cushion, absorbing vibrations and shock loads, which results in smoother and quieter operation of the machinery.
3. Simple Design: HRC couplings have a straightforward design, consisting of just two hubs and an elastomeric spider. This simplicity makes them easy to install, assemble, and maintain.
4. Cost-Effective: Compared to some other types of couplings, HRC couplings are cost-effective, providing reliable performance at a relatively lower cost.
5. High Torque Transmission: HRC couplings can handle high torque transmission, making them suitable for various heavy-duty applications.
6. Misalignment Compensation: They can compensate for small amounts of misalignment between shafts, which can occur due to factors like thermal expansion or shaft deflection.
7. Corrosion Resistance: The elastomeric spider in HRC couplings provides some level of corrosion resistance, making them suitable for applications in harsh environments.
8. Wide Range of Sizes and Torque Ratings: HRC couplings are available in various sizes and torque ratings, making it easy to find a suitable coupling for different power transmission requirements.
9. Electrically Insulating: Some HRC couplings are electrically insulating, which can be advantageous in certain applications to prevent electrical currents from passing between connected shafts.
10. Reduced Downtime: Due to their ability to absorb shock loads and vibrations, HRC couplings can help reduce wear and tear on machinery, leading to less downtime and lower maintenance costs.
Overall, HRC couplings are a reliable and widely used choice for connecting shafts in mechanical systems, providing flexibility, vibration dampening, and cost-effectiveness in a wide range of applications.
editor by CX 2023-09-06
China Standard HRC Flexible Rubber Shaft Coupling Types of Spider Coupling hrc coupling
Product Description
Product Description
HRC Flexible rubber shaft coupling types of spider coupling HRC B/F/H
HRC Coupling
· Installation is quick and easy without special tools required, only a hexagonal wrench is needed
· Maintenance is virtually eliminated without lubrication required
· The electro metric element allows HRC to be suitable for use in most conditions
· In the unlikely event of the flexible element being destroyed, drive will be maintained by inner action of the integrally cast driving dogs
Useful
Mainly used in the mining, metallurgical, cement, chemicals, construction, building materials, electric power, telecommunications, textiles, and transportation departments.
Such as:
Conveyor: Belt conveyor.AFC conveyor.Chain conveyor.Screw conveyor.
Pump: Water pump, oil pump, slush pump,etc
Fan: Draft fan,,fanner, boiler fan,etc
Excavator: Bucket excavator. Bucket wheel excavators.Bucket wheel stacker reclaimer.
Crane: Tower crane.Gantry crane.Bridge crane.
Others: Various elevators.Coal plough.Ball mill.Crusher.Recreation machine.Blender
equipment.Centrifuger.Washer.Leather-making machine.machine for recreation park
mixer wire drawing machine.Extruder,dregs crusher of boiler. Plastic feeder.Rubber
smelling machine.etc.
Product Parameters
Packaging & Shipping
Packing Details : Plastic bag + paper box+wooden case + wooden pallet
Delivery Details : 30-60 days after we received the payment.
Company Profile
About Mighty Machinery
ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories.
MIGHTY advantage
1, Abundant experience in the mechanical processing industries.
2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in time.
3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and double shift eveyday.
4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2:Do you provide samples ? is it free or extra ?
A: : Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be return to you.
Q3: How long is your delivery time?
A: Generally it is 10-15 days if the goods are in stock. or it is 7-25 days if the goods are not in stock, it is according to quantity.
Q4:How long is your warranty?
A: Our Warranty is 12 month.
Q5 :Do you have inspection procedures for coupling ?
A:100% self-inspection before packing
Q6. What’s your payment?
A:1) 100% T/T. 2) 30% in advance, others before shipment. 3) L/C Q7:Can I have a visit to your factory before the order? A: Sure,welcome to visit our factory.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Bore Diameter: | 10-100mm |
| Structure: | Jaw / Spider |
| Material: | Cast Iron |
| Type: | Flexible Coupling |
| Samples: |
US$ 26.6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can HRC Couplings Handle Misalignment Between Shafts?
HRC (Highly Resilient Coupling) couplings are designed to handle a certain degree of misalignment between shafts, making them suitable for applications where alignment issues may arise. These couplings can accommodate both angular and parallel misalignment to some extent, providing flexibility and resilience in mechanical systems.
The flexibility of HRC couplings is primarily due to their construction, which typically includes a flexible element made of rubber or other elastomeric materials. This flexible element sits between two metal hubs and absorbs misalignment by allowing a certain degree of movement.
There are generally two types of HRC couplings based on their ability to handle misalignment:
- Single Flex HRC Couplings: These couplings can accommodate angular misalignment but have limited capability to handle parallel misalignment. They are suitable for applications where angular misalignment is more prevalent.
- Double Flex HRC Couplings: These couplings are designed to handle both angular and parallel misalignment to a greater degree than single flex couplings. They offer increased flexibility and can handle more demanding misalignment conditions.
It is important to note that while HRC couplings can handle misalignment, they do have limits. Excessive misalignment beyond their specified range can lead to premature wear and failure. It is essential to follow the manufacturer’s guidelines and ensure that the coupling is properly installed and aligned to prevent unnecessary stress on the flexible element.
For applications with significant misalignment or where precise alignment is critical, other types of couplings like flexible couplings with elastomeric elements, gear couplings, or disc couplings may be more suitable. Engineers and designers should carefully assess the misalignment requirements of their specific application and choose the appropriate coupling type accordingly.
How Does an HRC Coupling Handle Angular, Parallel, and Axial Misalignment?
An HRC (Highly Resilient Coupling) is designed to handle various types of misalignment, including angular, parallel, and axial misalignment. The coupling’s unique construction allows it to provide flexibility while transmitting torque between two shafts. Here’s how it handles each type of misalignment:
1. Angular Misalignment: Angular misalignment occurs when the axes of the connected shafts are not perfectly aligned. The HRC coupling can accommodate this misalignment due to its flexible element, typically made of synthetic rubber or polyurethane. The rubber element can bend and flex, allowing the coupling to compensate for slight angular deviations between the shafts. This helps to reduce stress on the connected equipment and the coupling itself.
2. Parallel Misalignment: Parallel misalignment happens when the shafts are not perfectly aligned side by side. The HRC coupling’s rubber element can also tolerate small amounts of parallel misalignment. As the shafts move slightly in parallel, the rubber element flexes to maintain the torque transmission between the shafts. However, excessive parallel misalignment should be avoided to prevent premature wear on the coupling.
3. Axial Misalignment: Axial misalignment occurs when the ends of the shafts move closer together or farther apart. The HRC coupling can accommodate limited axial misalignment, thanks to the elasticity of the rubber element. As the shafts move in the axial direction, the rubber element compresses or expands accordingly, ensuring continuous torque transmission.
It’s essential to note that while HRC couplings are designed to handle misalignment, they have limits. Excessive misalignment can cause premature wear and failure of the coupling. Therefore, it’s crucial to install and align the HRC coupling properly within the recommended tolerances to ensure optimal performance and longevity of the coupling and connected equipment.
Materials Used in Manufacturing HRC Couplings
HRC couplings are typically made from a combination of different materials to provide the necessary properties for efficient power transmission and durability. The common materials used in manufacturing HRC couplings include:
- Cast Iron: Cast iron is a widely used material for HRC couplings due to its excellent strength, durability, and resistance to wear and deformation. It is suitable for various industrial applications and can handle substantial torque and misalignment.
- Steel: Steel is another popular choice for HRC coupling construction. It offers high tensile strength, good fatigue resistance, and the ability to handle high-speed applications. Steel HRC couplings are suitable for demanding environments and heavy-duty machinery.
- Stainless Steel: Stainless steel HRC couplings are ideal for applications where corrosion resistance is essential. They are commonly used in industries such as food processing, pharmaceuticals, and marine environments.
- Aluminum: Aluminum HRC couplings are lightweight and have excellent corrosion resistance. They are suitable for low to medium torque applications where weight reduction is a concern.
- Bronze: Bronze is used in specialized HRC coupling designs, particularly for applications requiring low friction and high wear resistance. It is commonly used in marine and heavy machinery applications.
- Polyurethane: Polyurethane is used for the flexible elements of HRC couplings. It offers good shock absorption and vibration damping properties, contributing to the coupling’s ability to protect connected equipment from shocks and vibrations.
- Other Composite Materials: Some HRC couplings may feature composite materials that combine the benefits of different materials, such as rubber compounds with metal reinforcement, to provide specific performance characteristics.
The material selection for HRC couplings depends on the application requirements, including torque, speed, environmental conditions, and industry standards. Manufacturers often provide a range of material options to suit various applications and ensure reliable and efficient power transmission.
editor by CX 2023-09-05
China wholesaler XL Star Type Spider Coupling Flexible Rubber Jaw Coupling HRC Shaft Coupling with HRC90 hrc coupling
Product Description
| Product Name | hrc coupling |
| Material | cast iron |
| Type | HRC 70, HRC 90, HRC 110, HRC 130, HRC 150, HRC 180, HRC 230, HRC 280. |
| Structure | 2 shaft ( 1 / 1a / 1b )+ spider |
| Bore size | 0~40mm |
| Weight | About 3.3-10 kg / pcs |
| packing | plastic bag +paper box +wooden box +wooden pallet |
1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.
2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.
3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.
4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.
5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.
6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.
7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.
8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.
9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.
10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 10-32 |
| Torque: | >80N.M |
| Bore Diameter: | 9mm |
| Speed: | 4000r/M |
| Structure: | Rigid |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can HRC Couplings Accommodate High Torque and High-Speed Applications?
HRC (Highly Resilient Coupling) couplings are designed to handle a wide range of torque and speed requirements, making them suitable for various industrial applications, including those involving high torque and high-speed conditions. Their ability to accommodate high torque and high-speed applications depends on several factors:
- Coupling Size and Type: HRC couplings come in various sizes and types, each with its torque and speed ratings. Larger couplings with robust designs can handle higher torque and speed than smaller ones.
- Material Composition: HRC couplings consist of a metal hub and a flexible elastomeric element. The material composition of the elastomer plays a significant role in determining the coupling’s torque and speed capabilities.
- Elastomer Properties: The elastomeric element in HRC couplings provides flexibility and damping. It should be selected based on its resilience, durability, and ability to withstand the intended torque and speed requirements.
- Application Requirements: The coupling’s torque and speed ratings must match or exceed the demands of the application. Factors such as the driven and driving equipment’s power, load characteristics, and operational conditions should be considered.
- Proper Installation: Correct installation, including accurate alignment and proper torqueing of the coupling, ensures optimal performance and minimizes the risk of premature failure in high torque and speed applications.
It’s important to consult the manufacturer’s specifications and guidelines to select the appropriate HRC coupling for a specific high torque and high-speed application. Using an undersized or unsuitable coupling can lead to premature wear, reduced efficiency, and potential safety hazards.
In summary, HRC couplings are well-suited for high torque and high-speed applications when properly selected, installed, and maintained. They offer the benefits of damping vibrations, shock absorption, and misalignment compensation while reliably transmitting power in demanding industrial settings.
Can HRC Couplings Be Used in Applications with Varying Operating Temperatures?
Yes, HRC couplings can be used in applications with varying operating temperatures. The choice of materials used in the manufacturing of HRC couplings allows them to withstand a wide range of temperatures, making them suitable for diverse industrial environments. Here’s how HRC couplings handle varying operating temperatures:
1. Material Selection: HRC couplings are typically constructed using high-quality materials such as cast iron, steel, and a flexible rubber element. These materials are selected for their excellent thermal properties and ability to maintain their structural integrity across a broad temperature range.
2. Temperature Resistance: The rubber element in the HRC coupling is designed to resist temperature extremes. It remains flexible and resilient even in high or low-temperature conditions. This flexibility is essential for the coupling’s ability to accommodate misalignment and dampen vibrations effectively.
3. Thermal Expansion: When machinery operates at higher temperatures, components can undergo thermal expansion. HRC couplings can handle the slight misalignment caused by thermal expansion, thanks to their flexible rubber element. This feature prevents additional stress on the connected shafts and bearings, reducing the risk of premature failures.
4. Lubrication-Free: Unlike some other types of couplings that require lubrication for smooth operation, HRC couplings are designed to be lubrication-free. This is advantageous in applications with varying temperatures because lubricants may experience changes in viscosity and performance at extreme temperatures. The absence of lubrication simplifies maintenance and ensures consistent coupling performance regardless of temperature fluctuations.
5. Application Versatility: Due to their temperature resistance and ability to handle misalignment, HRC couplings find applications in a wide range of industries and equipment, including pumps, compressors, conveyors, and various types of machinery that operate in environments with varying temperatures.
In summary, HRC couplings are well-suited for applications with varying operating temperatures. Their robust construction, temperature-resistant materials, and ability to handle misalignment make them a reliable and versatile choice for power transmission in different industrial settings, regardless of temperature fluctuations.
Limitations and Disadvantages of Using HRC Couplings
HRC couplings offer numerous advantages for power transmission in various mechanical systems, but they also have some limitations and disadvantages to consider:
- Misalignment Limitation: While HRC couplings can handle a degree of misalignment, they are not as flexible as some other coupling types, such as flexible or elastomeric couplings. Excessive misalignment beyond their specified limits can lead to premature wear and failure.
- High Shock Loads: While HRC couplings can handle moderate shock loads, they may not be suitable for applications with very high shock loads. In such cases, specialized couplings like gear or disc couplings may be more appropriate.
- Temperature Limitations: HRC couplings have temperature limitations based on the material used in their construction. In high-temperature environments, other coupling types, such as metal disc couplings, may be more suitable.
- Noise and Vibration: HRC couplings are not as effective in dampening noise and vibration as some other coupling designs, like flexible couplings with elastomeric elements. In applications where noise reduction is critical, additional measures may be required.
- Regular Maintenance: While HRC couplings are generally low-maintenance, they still require periodic inspection and lubrication to ensure optimal performance and prevent unexpected failures.
- Component Wear: The flexible elements of HRC couplings, such as the rubber inserts, may experience wear over time, especially in demanding applications. Regular inspection and replacement of these elements may be necessary.
- Size and Weight: HRC couplings may be larger and heavier than some other coupling types, which can be a consideration in applications where space and weight are limited.
- Cost: HRC couplings can be more cost-effective than some high-performance couplings, but they may not offer the same level of performance and precision in certain applications.
Despite these limitations, HRC couplings remain a popular choice in many industrial applications due to their reliability, simplicity, and cost-effectiveness. Engineers and designers should carefully assess their specific application requirements and consider these factors when selecting the most suitable coupling type for their system.
editor by CX 2023-09-01
China best The High Quality Cast Iron HRC Couplings with Rubber Element Type B HRC 150f-2012 hrc coupling
Product Description
The High Quality Cast iron HRC couplings with rubber element type B HRC 150F-2012
HRC coupling:
1. Maintenance,acturally HRC coupling doesn’t need maintenance.
2. Ecvironmental, elastic components make HRC coupling applies to a variety of working conditions.
3. Reliable transmission, in case of elastic component is damaged, the dog segment wichcasted siamesedly
still keep the transmission processing reliably.
4. Economic, HRC couplings have already been made of optimization design,which make transmission power
match the transmission shaft diameter.
5. Good recovery capacity, elastic components can reduce the load at the CZPT moments, and the deviation is a major consideration when designing.
6. Adaptability of misalignment, HRC can coupling contains parallel shift, angle shift and axis shift which
happen some times.
Use:
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3.Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6.Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7.Blender equipment, centrifuger, washer, leather-making machine, machine for recreation
park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8.Plastic feeder, rubber smelling machine, etc.
Datasheet
| Size | Max bore | Dimensions | Mass | ||||||||
| MM | INS | A | B | E | F | G | C | D | L | KG | |
| HRC 70F-1008 | 25 | 1 | 69 | 60 | 31 | 25 | 25 | 20 | 23.5 | 65 | 1 |
| HRC 90F-1108 | 28 | 1.18 | 85 | 70 | 32 | 30.5 | 30.5 | 19.5 | 23.5 | 69.5 | 1.78 |
| HRC 110F-1610 | 42 | 1.58 | 112 | 100 | 45 | 45 | 45 | 18.5 | 26.5 | 82 | 5 |
| HRC 130F-1610 | 42 | 2 | 130 | 105 | 50 | 50 | 53 | 18 | 26.5 | 89 | 5.46 |
| HRC 150F-2012 | 50 | 2.12 | 150 | 115 | 62 | 62 | 60 | 23.5 | 33.5 | 107 | 7.11 |
| HRC 180F-17BSW | 60 | 3 | 180 | 125 | 77 | 77 | 73 | 34.5 | 46.5 | 142 | 16.6 |
| HRC 230F-3571 | 75 | 4 | 225 | 155 | 99 | 99 | 85.5 | 39.5 | 52.5 | 164.5 | 26 |
| HRC F-3625BSW | 100 | 1 | 275 | 206 | 119 | 119 | 105.5 | 51 | 66.5 | 207.5 | 50 |
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 4000r/M |
| Structure: | Flexible |
| Samples: |
US$ 7.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How Does an HRC Coupling Protect Connected Equipment from Shock Loads and Vibrations?
HRC (Highly Resilient Coupling) couplings are designed to protect connected equipment from shock loads and vibrations through their unique construction and material properties:
- Flexible Elastomeric Element: The key component of an HRC coupling is the flexible elastomeric element positioned between the two metal hubs. This elastomer acts as a mechanical buffer, capable of absorbing and dissipating shock loads and vibrations that may occur during operation.
- Damping of Vibrations: The elastomeric element’s flexibility allows it to dampen torsional vibrations and dampen the impact of sudden shock loads. This helps in reducing resonance effects and minimizing the transmission of vibrations to the connected equipment.
- High Resilience: HRC couplings are made from elastomers with high resilience, meaning they can deform under load and return to their original shape after the load is removed. This property enables them to absorb and dissipate energy, protecting the system from sudden shocks.
- Misalignment Compensation: In addition to shock and vibration absorption, HRC couplings can also compensate for small amounts of misalignment between shafts. This capability further enhances the protection of connected equipment by reducing the stress caused by misalignment.
When equipment experiences shock loads or vibrations, the elastomeric element flexes and compresses, acting as a shock absorber. This prevents the sudden transmission of high impact forces to the connected machinery, reducing the risk of damage and premature wear.
Moreover, by damping vibrations, HRC couplings improve the overall stability and smoothness of the power transmission system. This contributes to the longevity of connected equipment and reduces the likelihood of mechanical failures or downtime.
Overall, HRC couplings play a vital role in safeguarding connected equipment from shock loads and vibrations, promoting the reliability and performance of mechanical systems in various industrial applications.
Can HRC Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?
Yes, HRC (Highly Resilient Coupling) couplings can be used in both horizontal and vertical shaft arrangements, making them versatile options for various applications.
Horizontal Shaft Arrangements: In horizontal shaft arrangements, the shafts are positioned parallel to the ground, and the rotational axis is horizontal. HRC couplings are commonly used in this configuration to transmit torque between two shafts with a certain level of misalignment. They are particularly effective in absorbing shock loads, dampening vibrations, and compensating for slight misalignments, which are often encountered in rotating machinery.
Vertical Shaft Arrangements: In vertical shaft arrangements, the shafts are positioned vertically, and the rotational axis is perpendicular to the ground. This configuration is commonly found in applications such as vertical pumps, vertical motors, and gearboxes. When using HRC couplings in vertical shaft arrangements, additional consideration is required to ensure that the coupling can support the weight of the connected equipment and accommodate any potential misalignment due to gravitational forces.
When selecting an HRC coupling for a vertical shaft arrangement, it is essential to choose a coupling with adequate torque capacity and stiffness to handle the weight of the equipment and any dynamic forces resulting from the vertical orientation.
In summary, HRC couplings are suitable for both horizontal and vertical shaft arrangements, providing reliable power transmission and compensating for misalignment and vibration in various mechanical systems.
Materials Used in Manufacturing HRC Couplings
HRC couplings are typically made from a combination of different materials to provide the necessary properties for efficient power transmission and durability. The common materials used in manufacturing HRC couplings include:
- Cast Iron: Cast iron is a widely used material for HRC couplings due to its excellent strength, durability, and resistance to wear and deformation. It is suitable for various industrial applications and can handle substantial torque and misalignment.
- Steel: Steel is another popular choice for HRC coupling construction. It offers high tensile strength, good fatigue resistance, and the ability to handle high-speed applications. Steel HRC couplings are suitable for demanding environments and heavy-duty machinery.
- Stainless Steel: Stainless steel HRC couplings are ideal for applications where corrosion resistance is essential. They are commonly used in industries such as food processing, pharmaceuticals, and marine environments.
- Aluminum: Aluminum HRC couplings are lightweight and have excellent corrosion resistance. They are suitable for low to medium torque applications where weight reduction is a concern.
- Bronze: Bronze is used in specialized HRC coupling designs, particularly for applications requiring low friction and high wear resistance. It is commonly used in marine and heavy machinery applications.
- Polyurethane: Polyurethane is used for the flexible elements of HRC couplings. It offers good shock absorption and vibration damping properties, contributing to the coupling’s ability to protect connected equipment from shocks and vibrations.
- Other Composite Materials: Some HRC couplings may feature composite materials that combine the benefits of different materials, such as rubber compounds with metal reinforcement, to provide specific performance characteristics.
The material selection for HRC couplings depends on the application requirements, including torque, speed, environmental conditions, and industry standards. Manufacturers often provide a range of material options to suit various applications and ensure reliable and efficient power transmission.
editor by CX 2023-08-29
China Standard Powder Metallurgy Cast Iron HRC Coupling (B/F/H) with Rubber for Oil Pump and Transmission Parts hrc coupling
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | as Required |
| Torque: | 30-60nm |
| Bore Diameter: | as Required |
| Speed: | 6000r/M |
| Structure: | Flexible |
| Customization: |
Available
| Customized Request |
|---|
Can HRC Couplings Accommodate High Torque and High-Speed Applications?
HRC (Highly Resilient Coupling) couplings are designed to handle a wide range of torque and speed requirements, making them suitable for various industrial applications, including those involving high torque and high-speed conditions. Their ability to accommodate high torque and high-speed applications depends on several factors:
- Coupling Size and Type: HRC couplings come in various sizes and types, each with its torque and speed ratings. Larger couplings with robust designs can handle higher torque and speed than smaller ones.
- Material Composition: HRC couplings consist of a metal hub and a flexible elastomeric element. The material composition of the elastomer plays a significant role in determining the coupling’s torque and speed capabilities.
- Elastomer Properties: The elastomeric element in HRC couplings provides flexibility and damping. It should be selected based on its resilience, durability, and ability to withstand the intended torque and speed requirements.
- Application Requirements: The coupling’s torque and speed ratings must match or exceed the demands of the application. Factors such as the driven and driving equipment’s power, load characteristics, and operational conditions should be considered.
- Proper Installation: Correct installation, including accurate alignment and proper torqueing of the coupling, ensures optimal performance and minimizes the risk of premature failure in high torque and speed applications.
It’s important to consult the manufacturer’s specifications and guidelines to select the appropriate HRC coupling for a specific high torque and high-speed application. Using an undersized or unsuitable coupling can lead to premature wear, reduced efficiency, and potential safety hazards.
In summary, HRC couplings are well-suited for high torque and high-speed applications when properly selected, installed, and maintained. They offer the benefits of damping vibrations, shock absorption, and misalignment compensation while reliably transmitting power in demanding industrial settings.
What Role Does an HRC Coupling Play in Reducing Downtime and Maintenance Costs?
An HRC (Highly Resilient Coupling) plays a significant role in reducing downtime and maintenance costs in mechanical systems. Here’s how:
1. Vibration Damping: HRC couplings are designed with a flexible rubber element that acts as a vibration damper. The rubber element absorbs and dampens vibrations generated during the operation of rotating machinery. By reducing vibrations, the coupling helps prevent excessive wear and fatigue on connected equipment, such as motors, pumps, and gearboxes. This leads to less frequent breakdowns and extends the lifespan of components, ultimately reducing downtime for repairs and replacements.
2. Misalignment Compensation: As mentioned earlier, HRC couplings can handle various types of misalignment, including angular, parallel, and axial misalignment. By accommodating these misalignments, the coupling helps prevent additional stress on the connected shafts and bearings. The ability to handle misalignment reduces the likelihood of premature failures and breakdowns caused by misalignment-related issues.
3. Shock Load Absorption: In many industrial applications, rotating machinery may experience sudden shock loads due to various factors like sudden starts, stops, or changes in load. The flexible rubber element in the HRC coupling acts as a shock absorber, cushioning the impact of these sudden loads. By absorbing shock loads, the coupling protects the connected equipment from damage and minimizes the risk of unexpected downtime due to shock-related failures.
4. Easy Installation and Maintenance: HRC couplings are relatively easy to install and maintain. They do not require complex alignment procedures, and the flexible element eliminates the need for lubrication. The simple design and ease of maintenance contribute to reducing the time required for installation and upkeep, thus lowering overall maintenance costs.
5. Cost-Effective Design: HRC couplings are cost-effective compared to some other types of couplings. They provide reliable performance and durability at a reasonable price point. The cost-effectiveness of HRC couplings makes them a popular choice in various industrial applications where reducing operational costs is a priority.
Overall, the HRC coupling’s ability to dampen vibrations, compensate for misalignment, absorb shock loads, and offer easy installation and maintenance translates into improved reliability and efficiency of mechanical systems. This, in turn, leads to reduced downtime and maintenance costs, making HRC couplings a valuable component in power transmission applications across industries.
Explanation of Different Types of HRC Coupling Designs
1. HRC Standard Design: The standard or classic HRC coupling design consists of two cast iron hubs with a spider made of an elastomeric material, usually rubber. The hubs have teeth on the inner surface that mesh with the spider, providing torque transmission and flexibility. This design is commonly used in various industrial applications due to its simplicity and cost-effectiveness.
2. HRC Spacer Design: The HRC spacer coupling design is similar to the standard HRC design, but it includes a spacer between the two hubs. The spacer allows for more axial misalignment compensation and can accommodate longer distances between shafts. This design is suitable for applications where additional spacing between the shafts is necessary.
3. HRC Flywheel Design: The HRC flywheel coupling design is specifically used in applications where the coupling is mounted on a flywheel. The design incorporates a flywheel mounting hub on one side and a standard HRC hub on the other side. This allows the coupling to be easily connected to a flywheel for various engine-driven machinery.
4. HRC Taper Lock Design: The HRC taper lock coupling design includes taper lock bushings that enable easy installation and removal of the coupling from the shaft. The hubs have a tapered bore, and the taper lock bushings are inserted into the bore, providing a secure and precise connection to the shaft. This design is commonly used in applications that require frequent coupling removal and reassembly.
5. HRC Brake Drum Design: The HRC brake drum coupling design is used in applications where a brake is required. The design incorporates a brake drum on one of the hubs, allowing the coupling to serve both as a torque transmitting coupling and a brake drum for braking purposes. This design is commonly used in industrial machinery where controlled braking is necessary.
6. HRC Non-Spacer Design: The HRC non-spacer coupling design is similar to the standard HRC design but does not include a spacer. This design is suitable for applications where the shafts are relatively close together, and a spacer is not required for additional misalignment compensation.
7. HRC Stainless Steel Design: The HRC stainless steel coupling design is used in applications where corrosion resistance is essential. The hubs and spider are made of stainless steel, providing better resistance to rust and corrosion. This design is commonly used in industries such as food processing, marine, and pharmaceuticals.
8. HRC Pilot Bore Design: The HRC pilot bore coupling design is supplied with plain bore hubs, allowing the end-users to machine the bore to the required size. This design is beneficial when the shaft sizes are not standard or need to be customized for a specific application.
Overall, these different HRC coupling designs offer flexibility and versatility to suit various power transmission requirements across different industries.
editor by CX 2023-08-18
China Hot selling HRC Flexible Rubber Camlock Shaft Coupling Types of Spider Coupling HRC B/F/H Cast Iron HRC Couplings for Hub HRC 70f-1008 hrc coupling
Product Description
HRC Flexible rubber camlock shaft coupling types of spider coupling HRC B/F/H Cast Iron HRC Couplings for Hub HRC 70F-1008
Product Description
- Installation is quick and easy without special tools required, only a hexagonal wrench is needed
- Maintenance is virtually eliminated without the lubrication required
- The electro-metric element allows HRC to be suitable for use in most conditions
- In the unlikely event of the flexible element being destroyed, the drive will be maintained by the inner action of the integrally cast driving dogs
Product Parameters
| Type F&H | Bored to size | A | B | E | F | G | L1 | L2 | L3 | J | ||||||||
| SIZE | BUSH | Bore | C | D | Bore | C | D | |||||||||||
| MAX MIN | MAX | MIN | ||||||||||||||||
| 70 | 1008 | 25 | 9 | 20.0 | 23.5 | 32 | 10 | 20 | 23.5 | 69 | 60 | 31 | 25 | 18 | 65 | 66.5 | 68 | 29 |
| 90 | 1108 | 28 | 9 | 19.5 | 23.5 | 42 | 10 | 26 | 30.5 | 85 | 70 | 32 | 30.5 | 22.5 | 69.5 | 76 | 82.5 | 29 |
| 110 | 1610 | 42 | 14 | 18.5 | 26.5 | 55 | 10 | 37 | 45.5 | 112 | 100 | 45 | 45 | 29 | 82 | 101 | 119 | 38 |
| 130 | 1610 | 42 | 14 | 18.5 | 26.5 | 60 | 20 | 39 | 47.5 | 130 | 105 | 50 | 53 | 35 | 89 | 118 | 146 | 38 |
| 150 | 2012 | 50 | 14 | 23.5 | 33.5 | 85 | 28 | 46 | 56 | 150 | 115 | 62 | 60 | 40 | 107 | 134 | 160 | 42 |
| 180 | 2517 | 60 | 16 | 34.5 | 46.5 | 80 | 28 | 58 | 70 | 180 | 125 | 77 | 73 | 49 | 142 | 165 | 189 | 48 |
| 230 | 3571 | 75 | 25 | 39.5 | 52.5 | 100 | 48 | 77 | 90 | 225 | 155 | 99 | 85.5 | 59.5 | 165 | 202 | 240 | 55 |
| 280 | 3525 | 100 | 35 | 51.0 | 66.5 | 115 | 60 | 90 | 105.5 | 175 | 206 | 119 | 105.5 | 74.5 | 208 | 247 | 286 | 67 |
Related Products
Company Profile
FAQ
Q: Can you make the coupling with customization?
A: Yes, we can customize per your request.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | <10N.M |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Two parts with rubber
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Are There Any Safety Considerations When Using HRC Couplings in Rotating Machinery?
When using HRC (Highly Resilient Coupling) couplings in rotating machinery, several safety considerations should be taken into account to ensure the proper and safe functioning of the coupling and the connected equipment:
- Proper Installation: It is crucial to follow the manufacturer’s guidelines and recommendations for the correct installation of the HRC coupling. Ensure that the coupling is mounted securely on the shafts and that all fasteners are tightened to the specified torque values.
- Alignment: Adequate shaft alignment is essential for the smooth operation of the HRC coupling. Misalignment can lead to increased stress on the coupling and its elastomeric element, reducing its service life and possibly causing premature failure.
- Torque Capacity: Before selecting an HRC coupling, verify that it has the appropriate torque capacity for the specific application. Using an undersized coupling can result in overloading, leading to coupling failure and potential damage to connected machinery.
- Operating Conditions: Consider the environmental conditions and operating parameters of the machinery when choosing an HRC coupling. Factors such as temperature, humidity, and exposure to chemicals can affect the coupling’s performance and longevity.
- Regular Inspection: Implement a regular inspection and maintenance schedule for the HRC coupling and the entire power transmission system. Check for signs of wear, corrosion, or any other issues that may require attention. Replace worn or damaged components promptly.
- Emergency Stop: Ensure that the rotating machinery is equipped with a proper emergency stop mechanism to quickly shut down operations in case of unexpected events or coupling failure.
- Overload Protection: Consider adding overload protection devices to the system to prevent excessive torque or shock loads from reaching the coupling and the connected equipment.
By adhering to these safety considerations and best practices, the risk of accidents, equipment damage, and downtime can be minimized, ensuring a safe and reliable operation of rotating machinery with HRC couplings.
How Does an HRC Coupling Handle Angular, Parallel, and Axial Misalignment?
An HRC (Highly Resilient Coupling) is designed to handle various types of misalignment, including angular, parallel, and axial misalignment. The coupling’s unique construction allows it to provide flexibility while transmitting torque between two shafts. Here’s how it handles each type of misalignment:
1. Angular Misalignment: Angular misalignment occurs when the axes of the connected shafts are not perfectly aligned. The HRC coupling can accommodate this misalignment due to its flexible element, typically made of synthetic rubber or polyurethane. The rubber element can bend and flex, allowing the coupling to compensate for slight angular deviations between the shafts. This helps to reduce stress on the connected equipment and the coupling itself.
2. Parallel Misalignment: Parallel misalignment happens when the shafts are not perfectly aligned side by side. The HRC coupling’s rubber element can also tolerate small amounts of parallel misalignment. As the shafts move slightly in parallel, the rubber element flexes to maintain the torque transmission between the shafts. However, excessive parallel misalignment should be avoided to prevent premature wear on the coupling.
3. Axial Misalignment: Axial misalignment occurs when the ends of the shafts move closer together or farther apart. The HRC coupling can accommodate limited axial misalignment, thanks to the elasticity of the rubber element. As the shafts move in the axial direction, the rubber element compresses or expands accordingly, ensuring continuous torque transmission.
It’s essential to note that while HRC couplings are designed to handle misalignment, they have limits. Excessive misalignment can cause premature wear and failure of the coupling. Therefore, it’s crucial to install and align the HRC coupling properly within the recommended tolerances to ensure optimal performance and longevity of the coupling and connected equipment.
Limitations and Disadvantages of Using HRC Couplings
HRC couplings offer numerous advantages for power transmission in various mechanical systems, but they also have some limitations and disadvantages to consider:
- Misalignment Limitation: While HRC couplings can handle a degree of misalignment, they are not as flexible as some other coupling types, such as flexible or elastomeric couplings. Excessive misalignment beyond their specified limits can lead to premature wear and failure.
- High Shock Loads: While HRC couplings can handle moderate shock loads, they may not be suitable for applications with very high shock loads. In such cases, specialized couplings like gear or disc couplings may be more appropriate.
- Temperature Limitations: HRC couplings have temperature limitations based on the material used in their construction. In high-temperature environments, other coupling types, such as metal disc couplings, may be more suitable.
- Noise and Vibration: HRC couplings are not as effective in dampening noise and vibration as some other coupling designs, like flexible couplings with elastomeric elements. In applications where noise reduction is critical, additional measures may be required.
- Regular Maintenance: While HRC couplings are generally low-maintenance, they still require periodic inspection and lubrication to ensure optimal performance and prevent unexpected failures.
- Component Wear: The flexible elements of HRC couplings, such as the rubber inserts, may experience wear over time, especially in demanding applications. Regular inspection and replacement of these elements may be necessary.
- Size and Weight: HRC couplings may be larger and heavier than some other coupling types, which can be a consideration in applications where space and weight are limited.
- Cost: HRC couplings can be more cost-effective than some high-performance couplings, but they may not offer the same level of performance and precision in certain applications.
Despite these limitations, HRC couplings remain a popular choice in many industrial applications due to their reliability, simplicity, and cost-effectiveness. Engineers and designers should carefully assess their specific application requirements and consider these factors when selecting the most suitable coupling type for their system.
editor by CX 2023-08-17
China supplier Drive Pipe Spline Shaft Disc Flange Gear Rubber Jaw Motor Spacer Beam Rigid Fluid Chain Nm Mh HRC Pin Fenaflex Spacer Elastomeric Flexible Gear Coupling hrc coupling
Product Description
Drive Pipe Spline Shaft Disc Flange Gear Rubber Jaw Motor Spacer Beam Rigid Fluid Chain Nm Mh HRC Pin Fenaflex Spacer Elastomeric flexible gear Coupling
Application of Shaft Chain Coupling
A shaft chain coupling is a type of coupling that is used to connect 2 shafts that are not perfectly aligned. The coupling consists of a chain that is connected to 2 sprockets, 1 on each shaft. The chain allows the shafts to move slightly relative to each other, which helps to compensate for misalignment.
Shaft chain couplings are used in a wide variety of applications, including:
- Conveyors: Shaft chain couplings are used in conveyors to transmit power from the motor to the conveyor belt.
- Pumps: Shaft chain couplings are used in pumps to transmit power from the motor to the pump shaft.
- Fans: Shaft chain couplings are used in fans to transmit power from the motor to the fan shaft.
- Generators: Shaft chain couplings are used in generators to transmit power from the turbine to the generator rotor.
- Wind turbines: Shaft chain couplings are used in wind turbines to transmit power from the turbine to the generator rotor.
Shaft chain couplings are a versatile and reliable type of coupling that can be used in a wide variety of applications. They offer a number of advantages over other types of couplings, including:
- Can compensate for misalignment: Shaft chain couplings can compensate for misalignment up to 2 degrees. This makes them ideal for applications where the shafts are not perfectly aligned, such as when the equipment is installed in a new location or when the equipment is subject to vibration.
- Easy to install: Shaft chain couplings are easy to install and maintain. They can be installed without special tools or training.
- Available in a variety of sizes and styles: Shaft chain couplings are available in a variety of sizes and styles to meet the needs of different applications. This makes it easy to find a coupling that is the right size and style for your application.
- Highly efficient: Shaft chain couplings are highly efficient, meaning that they transmit a large percentage of the power from the driving shaft to the driven shaft. This can save money on energy costs.
- Durable: Shaft chain couplings are durable and can withstand a wide range of operating conditions.
Here are some of the disadvantages of using shaft chain couplings:
- Cost: Shaft chain couplings can be more expensive than other types of couplings.
- Maintenance: Shaft chain couplings require periodic maintenance, such as checking the coupling for wear and tear and lubricating the chain as needed.
Overall, shaft chain couplings are a versatile and reliable type of coupling that can be used in a wide variety of applications. They offer a number of advantages over other types of couplings, but they also have some disadvantages. The best type of coupling for a particular application will depend on the specific requirements of that application.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 4000r/M |
| Structure: | Flexible |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can HRC Couplings Handle Misalignment Between Shafts?
HRC (Highly Resilient Coupling) couplings are designed to handle a certain degree of misalignment between shafts, making them suitable for applications where alignment issues may arise. These couplings can accommodate both angular and parallel misalignment to some extent, providing flexibility and resilience in mechanical systems.
The flexibility of HRC couplings is primarily due to their construction, which typically includes a flexible element made of rubber or other elastomeric materials. This flexible element sits between two metal hubs and absorbs misalignment by allowing a certain degree of movement.
There are generally two types of HRC couplings based on their ability to handle misalignment:
- Single Flex HRC Couplings: These couplings can accommodate angular misalignment but have limited capability to handle parallel misalignment. They are suitable for applications where angular misalignment is more prevalent.
- Double Flex HRC Couplings: These couplings are designed to handle both angular and parallel misalignment to a greater degree than single flex couplings. They offer increased flexibility and can handle more demanding misalignment conditions.
It is important to note that while HRC couplings can handle misalignment, they do have limits. Excessive misalignment beyond their specified range can lead to premature wear and failure. It is essential to follow the manufacturer’s guidelines and ensure that the coupling is properly installed and aligned to prevent unnecessary stress on the flexible element.
For applications with significant misalignment or where precise alignment is critical, other types of couplings like flexible couplings with elastomeric elements, gear couplings, or disc couplings may be more suitable. Engineers and designers should carefully assess the misalignment requirements of their specific application and choose the appropriate coupling type accordingly.
Factors to Consider When Choosing an HRC Coupling for a Specific System
When selecting an HRC coupling for a specific system, several crucial factors should be taken into consideration to ensure optimal performance and reliability:
1. Torque and Power Requirements: Determine the torque and power requirements of the application. This will help in selecting an HRC coupling with the appropriate torque rating and power capacity to handle the load.
2. Shaft Sizes: Check the shaft sizes of the connected equipment. The HRC coupling’s bore size should match the shaft sizes to ensure a proper fit and secure connection.
3. Misalignment Tolerance: Evaluate the expected misalignment in the system. HRC couplings are known for their ability to handle angular, parallel, and axial misalignment to a certain degree. Choose a coupling with the appropriate misalignment tolerance for your application.
4. Operating Speed: Consider the operating speed of the machinery. High-speed applications may require specially designed HRC couplings with balanced construction to prevent vibrations and maintain smooth operation.
5. Operating Temperature: Determine the range of operating temperatures in the system. Ensure that the selected HRC coupling can withstand the temperature extremes of the application without compromising its performance.
6. Environmental Conditions: Consider the environmental conditions in which the HRC coupling will operate. Factors such as moisture, dust, and corrosive elements should be taken into account when choosing the appropriate material and coating for the coupling.
7. Space Limitations: Evaluate the available space for the coupling installation. HRC couplings come in various sizes and designs, so choose one that fits within the spatial constraints of the system.
8. Maintenance Requirements: Determine the desired level of maintenance for the coupling. Some HRC couplings are maintenance-free, while others may require periodic inspection and lubrication.
9. Coupling Type: Consider the specific type of HRC coupling that best suits the application. HRC couplings are available in different designs, such as flange, taper bush, and pilot bore, each with its advantages for specific applications.
10. Budgetary Constraints: Finally, consider the budget for the coupling. While cost is an important factor, it should be balanced with the coupling’s performance, durability, and suitability for the application.
By carefully evaluating these factors, you can choose the most appropriate HRC coupling for your specific system, ensuring smooth power transmission, longevity, and reliability of your equipment.
Selection of HRC Coupling for Specific Applications
Choosing the appropriate HRC coupling for a specific application requires careful consideration of several factors. Here are the steps to select the right HRC coupling:
- Identify Application Requirements: Understand the specific requirements of your application, including torque and speed requirements, operating environment, shaft misalignment, and space limitations.
- Calculate Torque and Speed: Determine the torque and speed values required for your application. This information will help you select an HRC coupling that can handle the expected load and rotational speed.
- Consider Misalignment: Evaluate the type and magnitude of misalignment that the coupling needs to accommodate. HRC couplings can handle angular, parallel, and axial misalignment to varying degrees, so choose a design that meets your misalignment needs.
- Check Space Constraints: Consider the available space for the coupling. If space is limited, you may need a compact HRC design or consider other coupling types that require less space.
- Choose Hub Material: Select the hub material based on the application environment. Standard HRC hubs are usually made of cast iron, but stainless steel or other materials may be necessary for corrosive or specialized applications.
- Explore Design Variations: Evaluate the various HRC coupling designs available, such as standard, spacer, flywheel, taper lock, brake drum, etc. Choose a design that best suits your application’s needs.
- Consider Environmental Factors: If your application operates in harsh conditions, consider factors such as temperature, moisture, chemicals, and potential contamination when choosing the HRC coupling.
- Check Installation and Maintenance: Consider the ease of installation and maintenance requirements of the selected HRC coupling. Some designs, such as taper lock or pilot bore, offer easier installation and removal.
- Consult Manufacturer Recommendations: Consult with the coupling manufacturer or a knowledgeable supplier to ensure you select the right HRC coupling for your specific application. They can provide valuable insights and recommendations based on their expertise.
By carefully evaluating these factors and selecting the appropriate HRC coupling, you can ensure optimal performance, reliability, and longevity for your mechanical system.
editor by CX 2023-08-09